Detect Conveyor Problems Early With Speed Switch Sensors

Rotating machines, especially conveyors, are common to many industries and businesses, so
keeping them running efficiently and safely is a must. To stay ahead of potential problems with
your conveyors, consider getting a speed switch sensor to act as your lookout. These sensors are designed to detect speed problems and alert you to possible trouble.

Conveyors move heavy objects that can be too cumbersome for humans to lift or mass quantities that would take too long to transport by hand. They are supposed to run at fixed speeds, so if a conveyor is slowing down for an unexplained reason, you have a problem.

Slowdowns can be a sign of overload, a motor burning out, or wear and tear of parts. If the
conveyor continues to operate, it could become badly damaged and cause an accident, possibly
injuring nearby workers.

A speed switch sensor can also detect “belt slip.” This is when the belt pushes forward but doesn’t take the belt with it. This happens when the force of friction between the belt and the
pulley is hampered by a weak grip between the pulley and the belt. In recent years, belt slippage has been known to cause conveyor belt fires, so it’s imperative to have a sensor on hand. If belt
slip is detected, the conveyor should be shut off immediately.

The benefits of early detection are not only the immediate safety of your workers, but also the
costs associated with repairing your conveyor. Scouting out speed problems mean you may only have to replace small parts like gears, belts or a motor. It can also save your business downtime with long term repairs. In addition, you can save on the cost of having to buy new, expensive
machinery.

Making sure your conveyors run efficiently and safely means posting lookouts for possible trouble. A speed switch sensor acts like a guard in a watch tower. When trouble arises, they’ll
sound the alert, allowing you to tackle a problem before it becomes a true disaster.

Natural Magnetism: Finding the Magnetic Sensor You Need

The term 'magnetic sensors' sounds ever so slightly like something out of a science fiction film, but they are in fact an almost universal form of technology. These sensors are incredibly complex, and every single one performs a different function for a different machine. Finding the right one for the job can be a real challenge.

Sensor Solutions is a US company that designs and assembles sensors for almost every task. With over 6,00 unique sensors, they're guaranteed to provide the technology you need. They provide high quality and long lasting Hall-effect magnetic sensors, which are built to order and can be customized for your specific need by their on-call applications engineers.

If you're not sure what you need, their application notes have details about the best sensor for your scenario. As anyone who works with machines knows, having the right part is absolutely vital. The sensor that determines if a smart phone cover device is locked will not be the same sensor used by a tank intruder alarm, and trying to work with anything less than exactly what you need is a hopeless task.

Sensor Solutions can also provide replacement parts for obsolete Hall effect sensors made by several major companies, which can be essential for anyone working with older or rare machinery. Rare and hard to find parts are the bane of a mechanic's existence, which is why Sensor Solutions strives to maintain a supply of more unusual parts, as well as providing design and development options for sensors that simply can't be found.

When working with technology as instrumental as a magnetic sensor, getting everything right is more challenging than you might expect. To make sure everything works as planned, Sensor Solutions has the components you need to handle any sort of task, from the largest to the smallest.