Detect Conveyor Problems Early With Speed Switch Sensors

Rotating machines, especially conveyors, are common to many industries and businesses, so
keeping them running efficiently and safely is a must. To stay ahead of potential problems with
your conveyors, consider getting a speed switch sensor to act as your lookout. These sensors are designed to detect speed problems and alert you to possible trouble.

Conveyors move heavy objects that can be too cumbersome for humans to lift or mass quantities that would take too long to transport by hand. They are supposed to run at fixed speeds, so if a conveyor is slowing down for an unexplained reason, you have a problem.

Slowdowns can be a sign of overload, a motor burning out, or wear and tear of parts. If the
conveyor continues to operate, it could become badly damaged and cause an accident, possibly
injuring nearby workers.

A speed switch sensor can also detect “belt slip.” This is when the belt pushes forward but doesn’t take the belt with it. This happens when the force of friction between the belt and the
pulley is hampered by a weak grip between the pulley and the belt. In recent years, belt slippage has been known to cause conveyor belt fires, so it’s imperative to have a sensor on hand. If belt
slip is detected, the conveyor should be shut off immediately.

The benefits of early detection are not only the immediate safety of your workers, but also the
costs associated with repairing your conveyor. Scouting out speed problems mean you may only have to replace small parts like gears, belts or a motor. It can also save your business downtime with long term repairs. In addition, you can save on the cost of having to buy new, expensive
machinery.

Making sure your conveyors run efficiently and safely means posting lookouts for possible trouble. A speed switch sensor acts like a guard in a watch tower. When trouble arises, they’ll
sound the alert, allowing you to tackle a problem before it becomes a true disaster.

Natural Magnetism: Finding the Magnetic Sensor You Need

The term 'magnetic sensors' sounds ever so slightly like something out of a science fiction film, but they are in fact an almost universal form of technology. These sensors are incredibly complex, and every single one performs a different function for a different machine. Finding the right one for the job can be a real challenge.

Sensor Solutions is a US company that designs and assembles sensors for almost every task. With over 6,00 unique sensors, they're guaranteed to provide the technology you need. They provide high quality and long lasting Hall-effect magnetic sensors, which are built to order and can be customized for your specific need by their on-call applications engineers.

If you're not sure what you need, their application notes have details about the best sensor for your scenario. As anyone who works with machines knows, having the right part is absolutely vital. The sensor that determines if a smart phone cover device is locked will not be the same sensor used by a tank intruder alarm, and trying to work with anything less than exactly what you need is a hopeless task.

Sensor Solutions can also provide replacement parts for obsolete Hall effect sensors made by several major companies, which can be essential for anyone working with older or rare machinery. Rare and hard to find parts are the bane of a mechanic's existence, which is why Sensor Solutions strives to maintain a supply of more unusual parts, as well as providing design and development options for sensors that simply can't be found.

When working with technology as instrumental as a magnetic sensor, getting everything right is more challenging than you might expect. To make sure everything works as planned, Sensor Solutions has the components you need to handle any sort of task, from the largest to the smallest.

What Are Magnetic Sensors and How Are They Used?

Magnetic sensors are small measuring devices that measure and detect magnetic fields through assessing changes in resonant frequency, voltage or mechanical displacement using a variety of methods. These are vastly different from other detection devices as they do not physically measure the properties of a given object like temperature, flow, strain, and pressure. Instead magnetic field sensors measure adjustments and disturbances in resulting magnetic fields and collect details regarding electrical currents, rotation, direction, angle and presence. Magnetic detectors are able to provide clear important information without direct physical contact with an object, which is essential in a multitude of situations.

Sensors are divided into 3 distinct categories based on high, medium and low ranges. Low-field versions are most commonly used in the medical field, as their low frequency is ideal for measuring the appropriate magnetic frequency changes in the human brain. Therefore, they are used in an array of medical devices and tools. Other low-field sensors that are unable to detect slowly changing fields are used more frequently in traffic stops and monitoring.

Medium-field sensors are more sensitive to the Earth’s diverse and continuously changing magnetic field. As result, these devices are best used in compass technology and navigation. They can also be used in vehicle detection and assessment. The use of a particular medium-field model is largely dependent upon its size and measurement capabilities.




High-field magnetic sensors, including a wide range of bias magnetic field sensors, are valuable in security devices that control and monitor windows and doors throughout a building because they are particularly useful in measuring the position of individual objects. Each type can be used for a variety of needs and companies like Sensor Solutions provide a wide range of products for a multitude of uses from exercise speed equipment to a variety of measurements for an array of industries including timber, oil, mining, railroad and medicine. Their services greatly improve the efficiency and safety of employees and customers throughout the economy. Finding an expert manufacturer and developer in magnetic sensors could substantially improve your business.

Applications for a Magnetic Speed and Direction Sensor

By detecting changes in magnetic fields, a magnetic speed and direction sensor can sense speed, position, and direction with extreme accuracy. Companies such as Sensor Solutions offer a variety of
sensors for a range of applications. These precision instruments are found in many machines, from
esoteric apparatuses such as electronically commutated drives to more mundane devices such as power seat controls in cars.

The area where these sensors might see the most use is transportation. They can be found in
automobiles, aircraft, trains, and agricultural and construction vehicles and machinery. They are used to monitor throttle, crankshaft, transmission, and other components of a powertrain to maximize
efficiency. One of their most important functions is in the realm of automotive safety where they play a key role in airbag and anti-lock braking systems. A magnetic speed and direction sensor will figure highly in an electro mobility, or e-mobility, system. E-mobility is a growing segment of the transportation sector that includes electric powertrains, information and communication technologies, and electric vehicle infrastructure.

Military applications for these magnetic sensors include automotive, such as utility trucks and light
armored vehicles, and aviation. They can also be found in GPS and weapons systems.

Power generation is another area where these sensors are used. This includes gen-sets, diesel engines, power turbines, and renewable energy technology, such as wind mills and solar power. 

In the realm of biotech, sensors are incorporated into the control systems of medical equipment such as centrifuges. Magnetic sensors are also utilized in exercise equipment, including elliptical machines, treadmills, and other machines that need distance, speed, and direction monitored. You can find magnetic speed and direction sensors in the most ordinary of household items, such as laundry machines, heating and air conditioning systems, and even in sun blinds.

A magnetic speed and direction sensor is an omnipresent innovation that has helped make industrial
automation, transportation, power generation, and other systems far more efficient and cost-effective.

Introduction to Angle Position Sensors for Vehicles and Machinery

When it comes to vehicles or large machinery, feeling safe, secure, and in control can be vital. You want to rest assured that your steering wheel, pedals, and throttles will operate as they should, preventing any accidents or surprises. An angle position sensor from Sensor Solution can help keep your vehicle’s parts responding as they should.

Also known as a rotary sensor, an angle position sensor uses a fixed reference point to measure the position, whether linear or angular, of an object. Using the reference point to gauge how much an object would need to rotate to achieve a new orientation, the sensor can determine the position of the object. The information gathered by the sensor can be sent to an external circuit. Using the angle position sensors and a time measurement, you can calculate and better control the speed, velocity, and acceleration of an object such as a car, truck, or piece of machinery.

There are many different kinds of angle position sensors. Some can work without any physical contact between parts, thereby avoiding the wear and tear of mechanical pieces continuously touching. This category includes photoelectric sensors, magnetic sensors, capacitive sensors, inductive sensors, and ultrasonic sensors. The second type of angular sensors does require contact. This category includes limit switches, linear variable differential transformers, and encoders.

Angle position sensors have a wide range of application for vehicles and machinery. They can be used to detect the positions of steering wheels, pedals, motor shafts, ride height, throttles, headlights, power seats, and power mirrors, among other things. Without sensors, you could have little control of the placement of all of these parts that make driving possible. Sensors can also work for flow meter and robotics.

An angle position sensor can be necessary to make the controls in your car work properly, adjusting the position of car parts as you desire. To prevent your vehicles and machinery from acting erratically, it is important to make sure that the sensors you have are working properly.

Find the right angle position sensor to match your needs at sensorso.com

What Are Some Reasons To Choose a Magnetic Speed Sensor?

 As industries evolve and advances are made in various mechanical and industrial components, it becomes more important than ever to acquire accurate data. One of the crucial aspects of using high-speed machinery is being able to quickly and precisely measure their speed. In the past, optical sensors were the most cost effective choice, but they have some significant limitations. On the other hand, a magnetic speed sensor has few of the limits traditionally found in its optical counterparts, and have now become more affordable than ever.

Specific Benefits

Although optical sensors still have an important place in industry, magnetic sensors are proving to be an excellent choice for certain situations, most notably, places where dirt and grime may enter into the sensor system. An optical sensor must have a clear line-of-sight to the sensor point in order to relay accurate speed data, where a magnetic speed sensor can be covered in all sorts of filth without negatively impacting its accuracy. This not only allows manufacturers to spend less time and money outfitting the sensor array with rugged protection, but also allows sensors to be placed in areas that may have been incompatible with speed sensing equipment. Magnetic sensors do have a few requirements, but they are easily met. There must be a specifically sized gap between the ferrous material and the sensor, and this gap cannot be filled with any type of ferrous debris at the risk throwing off the speed data.

Purchasing Reliable Speed Sensors

Sensor Solutions is a manufacturer top-of-the-line magnetic speedsensors. They have been operating for more than 20 years and are at the forefront of affordable and accurate sensor technology. Their sensors are used in a wide variety of industries including automotive, railway, solar energy, off shore mining, textile manufacturing, and many others. When looking for a durable magnetic sensor that also has the benefit of accuracy, go to Sensor Solutions as your one-stop-sensor-shop.